Unpacking the Lean Manufacturing Implementation in Small and Medium Food and Beverage Industries in Tanzania: A Factor Analysis Approach

This paper examined the status of lean manufacturing implementation in food and beverage SMEs in the selected two regions through lean tools integrated and lean outputs achieved. The study employed a mixed method approach. Qualitative and quantitative designs were used to inform the analysis. The st...

ver descrição completa

Na minha lista:
Detalhes bibliográficos
Main Authors: Mary Shoshiwa, Bahati Ilembo, Joseph Sungau
Formato: Artigo
Idioma:en_US
Publicado em: Mzumbe University 2026
Assuntos:
Acesso em linha:https://scholar.mzumbe.ac.tz/handle/123456789/2047
Tags: Adicionar Tag
Sem tags, seja o primeiro a adicionar uma tag!
_version_ 1872791446953656320
author Mary Shoshiwa
Bahati Ilembo
Joseph Sungau
author_facet Mary Shoshiwa
Bahati Ilembo
Joseph Sungau
author_sort Mary Shoshiwa
collection DSpace
description This paper examined the status of lean manufacturing implementation in food and beverage SMEs in the selected two regions through lean tools integrated and lean outputs achieved. The study employed a mixed method approach. Qualitative and quantitative designs were used to inform the analysis. The study used cluster random sampling with a sample of 120 industries consisting of different small and medium food and beverage processing industries. We used descriptive statistics and Index of Relative Importance to rank indicators for both lean tools implementation and lean output. Factor analysis was also used to identify the underlying Relationships of the variables for lean implementation. Results show that majority of the food and beverage SMEs have adopted and implemented work standardization through presences of operation procedures to avoid variations; followed by Statistical Process Control. Also, out of the seventeen lean tools indicators, five are highly implemented in most of the selected industries for increasing process utilization, efficiency and quality improvement with the remaining twelve not highly implemented. Further, results revealed that, defective products are highly reduced in the SMEs after the implementation of lean tools, followed by reduction of inappropriate processing of products. It is recommended that, in order to identify areas for improvement, necessary for industry sustainability, the industries must do lean assessments, monitoring and evaluation mechanisms to ensure the continuous improvement of lean practices. Also, tailoring lean strategies to specific sectors within SMEs is very important.
format Article
id ir-:123456789-2047
institution Mzumbe University
language en_US
publishDate 2026
publisher Mzumbe University
record_format dspace
spelling ir-:123456789-20472026-06-24T18:50:21Z Unpacking the Lean Manufacturing Implementation in Small and Medium Food and Beverage Industries in Tanzania: A Factor Analysis Approach Mary Shoshiwa Bahati Ilembo Joseph Sungau Factor Analysis Lean Manufacturing Strategy Small Medium Sized Enterprises Performance Metrics Operational Performance Productivity Enhancement This paper examined the status of lean manufacturing implementation in food and beverage SMEs in the selected two regions through lean tools integrated and lean outputs achieved. The study employed a mixed method approach. Qualitative and quantitative designs were used to inform the analysis. The study used cluster random sampling with a sample of 120 industries consisting of different small and medium food and beverage processing industries. We used descriptive statistics and Index of Relative Importance to rank indicators for both lean tools implementation and lean output. Factor analysis was also used to identify the underlying Relationships of the variables for lean implementation. Results show that majority of the food and beverage SMEs have adopted and implemented work standardization through presences of operation procedures to avoid variations; followed by Statistical Process Control. Also, out of the seventeen lean tools indicators, five are highly implemented in most of the selected industries for increasing process utilization, efficiency and quality improvement with the remaining twelve not highly implemented. Further, results revealed that, defective products are highly reduced in the SMEs after the implementation of lean tools, followed by reduction of inappropriate processing of products. It is recommended that, in order to identify areas for improvement, necessary for industry sustainability, the industries must do lean assessments, monitoring and evaluation mechanisms to ensure the continuous improvement of lean practices. Also, tailoring lean strategies to specific sectors within SMEs is very important. Private 2026-06-03T08:28:07Z 2024 Article APA 30070902 https://scholar.mzumbe.ac.tz/handle/123456789/2047 en_US application/pdf Mzumbe University
spellingShingle Factor Analysis
Lean
Manufacturing Strategy
Small
Medium Sized Enterprises
Performance Metrics
Operational Performance
Productivity Enhancement
Mary Shoshiwa
Bahati Ilembo
Joseph Sungau
Unpacking the Lean Manufacturing Implementation in Small and Medium Food and Beverage Industries in Tanzania: A Factor Analysis Approach
title Unpacking the Lean Manufacturing Implementation in Small and Medium Food and Beverage Industries in Tanzania: A Factor Analysis Approach
title_full Unpacking the Lean Manufacturing Implementation in Small and Medium Food and Beverage Industries in Tanzania: A Factor Analysis Approach
title_fullStr Unpacking the Lean Manufacturing Implementation in Small and Medium Food and Beverage Industries in Tanzania: A Factor Analysis Approach
title_full_unstemmed Unpacking the Lean Manufacturing Implementation in Small and Medium Food and Beverage Industries in Tanzania: A Factor Analysis Approach
title_short Unpacking the Lean Manufacturing Implementation in Small and Medium Food and Beverage Industries in Tanzania: A Factor Analysis Approach
title_sort unpacking the lean manufacturing implementation in small and medium food and beverage industries in tanzania a factor analysis approach
topic Factor Analysis
Lean
Manufacturing Strategy
Small
Medium Sized Enterprises
Performance Metrics
Operational Performance
Productivity Enhancement
url https://scholar.mzumbe.ac.tz/handle/123456789/2047
work_keys_str_mv AT maryshoshiwa unpackingtheleanmanufacturingimplementationinsmallandmediumfoodandbeverageindustriesintanzaniaafactoranalysisapproach
AT bahatiilembo unpackingtheleanmanufacturingimplementationinsmallandmediumfoodandbeverageindustriesintanzaniaafactoranalysisapproach
AT josephsungau unpackingtheleanmanufacturingimplementationinsmallandmediumfoodandbeverageindustriesintanzaniaafactoranalysisapproach